Meana Petro

Facilities & integrity

Two- and three-phase separator sizing

Vessel diameter and length from Souders–Brown gas capacity and liquid retention time, with the constraint that actually governs made visible.

Inputs

Rates & conditions

Design basis

0.35 horizontal with a mesh pad, 0.25 vertical, lower for foaming service.

Minutes. One to three is typical; foaming crude needs far more.

Results

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How it is calculated

  • Souders–Brown: V_terminal = K·√((ρ_liquid − ρ_gas)/ρ_gas), the velocity above which droplets are re-entrained.
  • Gas density comes from the PVT module at separator pressure and temperature, not from an assumed value.
  • Liquid section volume = (oil rate × oil retention + water rate × water retention), converted to actual barrels at the vessel.
  • The vessel is sized to satisfy whichever of the two constraints binds, and the length-to-diameter ratio is reported so an unreasonable geometry is obvious.

Standards it speaks

Where this stops being true

Souders–Brown is a droplet-settling criterion with everything it does not model — inlet device, mist extractor, foam, slugging, wave action on the interface — buried in a single K factor. Foaming crude routinely needs three to four times the nominal retention time, and there is no way to know that without a bottle test on the actual fluid. Nothing here addresses slug catching, level control response, sand handling or the emulsion band that governs a three-phase vessel in practice. This sizes a vessel for a steady flow; a real separator spends its life in transients.

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