FA-03Intermedia
Optimización de Separación y Desalado
Tunes separator and desalter operation to meet the export specification with less chemical, less heat and fewer off-spec events.
Instalaciones, Equipo Rotativo e IntegridadIADominio
FA-08FronteraOla 3DominioIATI
Gemelo Digital de Instalaciones de Superficie
En una frase
A live process model of the plant that stays calibrated against the real one, used to test a change before making it.
El problema
Process changes on a producing facility are evaluated by experience and a spreadsheet, because the design simulation was built for the original case and was never maintained. Operators are therefore conservative in exactly the situations where capacity is worth the most.
Cómo funciona
A first-principles process model is built from the P&IDs and equipment datasheets and then continuously reconciled against live measurements, with the reconciliation residual reported as a trust indicator. The twin is used for what-if evaluation, operator training and soft sensing, and its predictions are always shown alongside the current reconciliation quality.
Datos necesarios
- P&IDs, equipment datasheets and the original process design basis
- Live DCS data with reliable instrument tags and ranges
- Laboratory analyses for composition reconciliation
- Equipment performance test data where it exists
Qué obtiene
- Calibrated process model with live reconciliation and a trust indicator
- What-if evaluation of operating and debottlenecking changes
- Soft sensors for quantities that are not directly measured
Qué no puede hacer
A digital twin is a maintenance commitment, not a delivery. Every plant modification must be reflected in the model or it silently diverges from reality, and a twin that has quietly diverged is more dangerous than no twin. We scope this only where the operator funds an owner for the model, and we say no to it otherwise.
Cada página de capacidad declara una limitación real. Si un proveedor no puede decirle dónde termina su producto, no le están diciendo la verdad sobre dónde empieza.
Capacidades relacionadas
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Centro Integrado de Operaciones
One room, and one screen layout, where production, drilling, maintenance and HSE see the same numbers at the same time.
Digitalización de OperacionesTI - OP-06Intermedia
Simulador de Entrenamiento y Competencia
Lets operators practise upsets and start-ups against a model of their own plant, and records what they can demonstrably do.
Digitalización de OperacionesDominioTI - OP-08Frontera
Capa de Soporte a Decisiones en Tiempo Real
Brings the recommendations from every capability into one prioritised queue, so the team works the highest-value item rather than the loudest alarm.
Digitalización de OperacionesIATI