Meana Petro
PR-04IntermediaOla 2IAIoT

Monitoreo y Predicción de Fallas de BES

En una frase

Watches the downhole pump’s electrical and pressure signature to warn of gas lock, wear or burnout before the well stops.

El problema

An ESP failure costs the deferred production of the well plus a rig-based replacement. Run life varies by a factor of three across wells in the same field, and most of that variance is operating practice rather than equipment quality.

Cómo funciona

Motor current, intake and discharge pressure, motor temperature and vibration are trended against the pump’s published performance curve. Pattern detection identifies gas locking, pump wear, shaft break and progressive insulation degradation, each with a different lead time and a different recommended action.

Datos necesarios

  • ESP downhole gauge data: intake pressure, discharge pressure, motor temperature, vibration
  • VSD data: current, frequency, voltage imbalance
  • Pump and motor specification with performance curves
  • Pull reports with the failure mode found at surface

Qué obtiene

  • Health index and remaining-run-life estimate per ESP
  • Failure-mode-specific alerts with recommended operating change
  • Field run-life benchmarking by pump type, vendor and operating practice

Qué no puede hacer

Prediction requires downhole gauge data. On wells where the gauge has failed — common, since the gauge often fails before the pump — the capability degrades to surface-only monitoring, which detects gas lock and gross wear but gives little warning of electrical failure. Insulation breakdown in particular can progress from normal to failed within hours.

Cada página de capacidad declara una limitación real. Si un proveedor no puede decirle dónde termina su producto, no le están diciendo la verdad sobre dónde empieza.

Capacidades relacionadas

  • FA-02Fundacional

    Mantenimiento Predictivo según ISO 14224

    Puts every piece of equipment into one reliability taxonomy so that failure rates mean the same thing across all fields, and maintenance is planned from them.

    Instalaciones, Equipo Rotativo e IntegridadIATI
  • PR-02Intermedia

    Diagnóstico Inteligente de Problemas de Pozo

    When a well drops, it names the likely cause — scale, water breakthrough, lift failure, choke or reservoir — instead of only flagging the drop.

    Producción y Levantamiento ArtificialIADominio
  • PR-06Intermedia

    Medición Virtual de Flujo

    Estimates each well’s oil, water and gas rate continuously from pressure and temperature, between the physical tests.

    Producción y Levantamiento ArtificialIADominio
  • PR-08Intermedia

    Predicción de Aseguramiento de Flujo

    Predicts where wax, hydrate, scale or slugging will form in the flowline before the line blocks.

    Producción y Levantamiento ArtificialIADominio