مانا بترو
PR-04متوسطةالموجة 2الذكاء الاصطناعيإنترنت الأشياء

مراقبة المضخات الكهربائية الغاطسة والتنبؤ بأعطالها

في جملة واحدة

Watches the downhole pump’s electrical and pressure signature to warn of gas lock, wear or burnout before the well stops.

المشكلة

An ESP failure costs the deferred production of the well plus a rig-based replacement. Run life varies by a factor of three across wells in the same field, and most of that variance is operating practice rather than equipment quality.

كيف تعمل

Motor current, intake and discharge pressure, motor temperature and vibration are trended against the pump’s published performance curve. Pattern detection identifies gas locking, pump wear, shaft break and progressive insulation degradation, each with a different lead time and a different recommended action.

البيانات المطلوبة

  • ESP downhole gauge data: intake pressure, discharge pressure, motor temperature, vibration
  • VSD data: current, frequency, voltage imbalance
  • Pump and motor specification with performance curves
  • Pull reports with the failure mode found at surface

ما الذي تحصل عليه

  • Health index and remaining-run-life estimate per ESP
  • Failure-mode-specific alerts with recommended operating change
  • Field run-life benchmarking by pump type, vendor and operating practice

ما لا تستطيع فعله

Prediction requires downhole gauge data. On wells where the gauge has failed — common, since the gauge often fails before the pump — the capability degrades to surface-only monitoring, which detects gas lock and gross wear but gives little warning of electrical failure. Insulation breakdown in particular can progress from normal to failed within hours.

كل صفحة قدرة تذكر حداً حقيقياً. إن لم يستطع المورّد إخبارك أين يتوقف منتجه، فلم يُقل لك الحق عن أين يبدأ.

قدرات ذات صلة

  • FA-02أساسية

    الصيانة التنبؤية وفق ISO 14224

    Puts every piece of equipment into one reliability taxonomy so that failure rates mean the same thing across all fields, and maintenance is planned from them.

    المنشآت والمعدات الدوارة والسلامة الهيكليةالذكاء الاصطناعيتقنية المعلومات
  • PR-02متوسطة

    التشخيص الذكي لمشكلات الآبار

    When a well drops, it names the likely cause — scale, water breakthrough, lift failure, choke or reservoir — instead of only flagging the drop.

    الإنتاج والرفع الصناعيالذكاء الاصطناعيالمجال
  • PR-06متوسطة

    القياس الافتراضي للتدفق

    Estimates each well’s oil, water and gas rate continuously from pressure and temperature, between the physical tests.

    الإنتاج والرفع الصناعيالذكاء الاصطناعيالمجال
  • PR-08متوسطة

    التنبؤ بضمان التدفق

    Predicts where wax, hydrate, scale or slugging will form in the flowline before the line blocks.

    الإنتاج والرفع الصناعيالذكاء الاصطناعيالمجال